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Automatic electrostatic painting Product List

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What is the cause of the scratches on the received parts? Review of burning and packaging.

When the painted product arrives, there are scratches and marks from the packaging material. The causes can be not only due to transportation but also insufficient curing or cooling. Here’s how to identify them.

When I opened the box of the painted product, there were scratches on the surface. Don't you think it's due to transportation? 【First, please look here】 □ Pressing with a nail leaves a mark  → Insufficient curing has left the paint film soft □ The pattern of the packaging material is imprinted on the paint surface  → It was packaged before it cooled completely □ All parts have scratches in the same location  → The packaging material or dividers are making contact 【Why does this happen?】 A paint film that has insufficient curing and cooling may appear dry but is prone to scratching. If the packaging makes contact in the same way, the same areas will rub against each other during transport. 【Countermeasures you can implement starting today】 1. Allow the product to cool to room temperature before packaging after curing 2. Use dividers that prevent parts from touching each other 3. Add a check by pressing with a nail upon receipt 【Free Resource】 We have compiled how to identify painting troubles, including scratches, in the related catalog "Eiho Kogei_Painting Trouble Introduction_Identification and Countermeasure Guide." You can download it for free from this page.

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[Factory Report No. 418] Sosan Optical Coating Co., Ltd. Fukushima Factory

Featured in the August 2022 issue of the monthly magazine "Coating Technology"! Introducing an article about the equipment at our Fukushima factory!

In "Factory Report No. 418," we introduce the Fukushima factory of So-san Optical Coating, which has been providing high-quality painted products primarily for optical and medical equipment for many years. In 2018, our company constructed a painting line factory capable of handling large workpieces and began painting using an unmanned painting system with smart reciprocating paint machines and large painting robots. This document provides an overview of this painting system. We encourage you to read it. [Contents] ■ Company Overview ■ Overview of Pre-treatment and Automatic Electrostatic Painting ・ Pre-treatment Equipment ・ Automatic Electrostatic Painting Line ■ Purpose and Benefits of Implementation * Published in the August 2022 issue of the monthly magazine "Painting Technology" (Riko Publishing Co., Ltd.) * For more details, please refer to the PDF document or feel free to contact us.

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Warning of "thermal expansion difference" in dissimilar metal pinholes.

Dissimilar metals cause pinhole formation due to differences in expansion. The adoption of low-temperature curing paint is a countermeasure.

In products that combine different metals, pinholes may occur due to differences in thermal expansion. During curing, the amount of expansion varies by material, leading to stress within the coating. Particularly in combinations with a large difference in expansion coefficients, such as aluminum and iron, there can be cases of fine coating failure. Effective countermeasures include using low-temperature curing paints and designing highly flexible coatings. It is also important to consider these factors from the structural design stage. Detailed examples of improvements are also provided in publicly available materials.

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What are the reasons for defects occurring during the first order with a new outsourcing partner? Aligning conditions.

The first lot produced after changing the outsourcing partner has defects. We will specifically organize the conditions that should be met during the transfer.

For the first time after changing the outsourcing partner, the color and luster are different. It's not a matter of skill; it's simply that the conditions have not been carried over. ────────────── ■ Cause of Occurrence Even with the same color number, the appearance changes if the paint manufacturer and film thickness differ. Differences in the material lot from the previous process or degreasing conditions also directly affect the appearance. ■ The Truth Most of the time, only the drawings and color numbers are passed on during the transfer. The film thickness, curing conditions, and color samples used by the previous factory are not carried over. Differences cannot be judged at the initial stage and are discovered only after entering mass production. ■ Improvement Measures We will provide four points: the actual color sample, film thickness range, curing conditions, and inspection standards. The initial run will be done in small quantities, and we will determine pass or fail through actual sample comparison before moving on to mass production. Please utilize the checklist for outsourcing transfers.

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