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[Factory Report No. 418] Sosan Optical Coating Co., Ltd. Fukushima Factory

Featured in the August 2022 issue of the monthly magazine "Coating Technology"! Introducing an article about the equipment at our Fukushima factory!

In "Factory Report No. 418," we introduce the Fukushima factory of So-san Optical Coating, which has been providing high-quality painted products primarily for optical and medical equipment for many years. In 2018, our company constructed a painting line factory capable of handling large workpieces and began painting using an unmanned painting system with smart reciprocating paint machines and large painting robots. This document provides an overview of this painting system. We encourage you to read it. [Contents] ■ Company Overview ■ Overview of Pre-treatment and Automatic Electrostatic Painting ・ Pre-treatment Equipment ・ Automatic Electrostatic Painting Line ■ Purpose and Benefits of Implementation * Published in the August 2022 issue of the monthly magazine "Painting Technology" (Riko Publishing Co., Ltd.) * For more details, please refer to the PDF document or feel free to contact us.

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Warning of "thermal expansion difference" in dissimilar metal pinholes.

Dissimilar metals cause pinhole formation due to differences in expansion. The adoption of low-temperature curing paint is a countermeasure.

In products that combine different metals, pinholes may occur due to differences in thermal expansion. During curing, the amount of expansion varies by material, leading to stress within the coating. Particularly in combinations with a large difference in expansion coefficients, such as aluminum and iron, there can be cases of fine coating failure. Effective countermeasures include using low-temperature curing paints and designing highly flexible coatings. It is also important to consider these factors from the structural design stage. Detailed examples of improvements are also provided in publicly available materials.

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  • Automatic electrostatic painting

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